Thermojinn Containerized Ice Plant
Thermojinn Containerized Ice Plant Features and Advantages
● Container integrated structure enables easiness on installation ,transportation and production.
● Installed in the ISO container ,reaches a high quality.
● Economically saving on operation and convenient maintenance.
● Special refrigeration system design and humanized automatic electrical system design ensure the normal and stable operation of the Ice plant under different working conditions.
● We adopt BITZER semi-hermetic piston and screw compressor, Germany. It is highly reliable. Service and components of BITZER compressor are available to you all around the world.
● The system adopts world famous brand refrigeration and electrical accessories. Ensure the high quality of equipment, facilitate maintenance, and easily obtain accessories locally.
● PLC fully automatic control, automatically adjust and control the compressor capacity according to the water temperature, improve efficiency and reduce energy consumption.
Main Fittings of Containerized Flake Ice Machine
Evaporative Condenser
Evaporative condenser is applicable to the construction site with atrocious environment where is dry and dusty. The refrigeration pipeline has been completely hot galvanized. It boasts the advantage of high efficiency, low water consumption, convenient maintenance and clean, which can greatly reduce the compressor power, reliable operation and long life span, etc.
Compressor Unit
We adopt BITZER semi-hermetic piston and screw compressor, Germany. It is highly reliable. Service and components of BITZER compressor are available to you all around the world.
Flake Ice Making Evaporator
Flake Ice Evaporator internal scraping ice making method is adopted to ensure the normal supply of refrigerant. The evaporator is made of special alloy material, which has high thermal conductivity.
Gauges and Control Components
All necessary refrigeration valves and gauges of the system, including shut off valve, pressure gauge, pressure controller, liquid sight glass, filter, solenoid valve, expansion valve, etc, which are all selected from world famous brand to guarantee most reliable equipment performance and longest lifespan. Any spare part is available at local market.
Switches and Control Panel
Humanized operation designed with manual and automatic control mode. The full automatic control system can be operated with only one key. It is simple to operate and easy to maintain.The control system adopts SIEMENS PLC and touch screen control. Water temperatures of each stage cold water pipeline are all displayed in the touch screen.Every important parameter and information can be recorded and displayed.
Manufacture and wiring of electric system both strictly conform to the International Electrotechnical Commission(IlEC) standard. Moreover, it is equipped with best electric components available in market.
Containerized Assembly
The Containerized flake ice making system is installed in a new 20/40 feet container. This container is painted white both inside and outside for screening sun. Inside, there are necessary illumination and air conditioning devices installed and aluminum plates floored on the bottom. Assembly, pipe line installation, wiring and pressure test of the Flake ice making equipment are all finished prior to delivery out of factory.
Containerized Flake Ice Machine Parameter
|
Model |
Daily Capacity (Ton/24hr) |
Refrigeration Capacity （KW） |
Installed Power（KW) |
Power Consume (KW) |
Water Consume (L/hr) |
Operating Weight (kg) |
|
TF-100C |
10 |
50 |
41.8 |
36.8 |
417 |
4700 |
|
TF-150C |
15 |
75 |
53.4 |
47.0 |
625 |
5500 |
|
TF-200C |
20 |
100 |
66.3 |
58.3 |
834 |
6100 |
|
TF-250C |
25 |
125 |
84.6 |
74.4 |
1042 |
6500 |
|
TF-300C |
30 |
150 |
112.3 |
98.8 |
1250 |
7800 |
|
TF-400C |
40 |
200 |
134.5 |
118.4 |
1667 |
9000 |
|
TF-500C |
50 |
250 |
169.2 |
148.9 |
2084 |
9500 |
|
TF-600C |
60 |
300 |
202.8 |
178.5 |
2500 |
11000 |
|
TF-700C |
70 |
350 |
249.04 |
219.2 |
2916 |
12600 |
* The Refrigeration capacity base one refrigerant R404A. Power:380V/3P/50HZ.
* 10-20ton/24hr machine with 20ft container, 25-70ton/24hr machine with 40HQ container.
* Can be Customized design, for more information ,please contact us.
Main Fittings of Automatic Ice Storage
Thermojinn automatic ice storage Bin is used to store flake ice produced by ice maker. The ice rake system inside the automatic ice storage automatically rakes the ice falling from the Ice making machine and stores it in the ice storage until the ice storage is full of ice. There is air cooling system inside the ice storage to keep the storage temperature is - 5 ℃ to - 8 ℃. Ensure that the ice in the storage is dry and does not melt When ice is needed , the automatic ice storage will automatically send the required weight of ice to the using point through the ice raking system, ice delivery system and weighing system after receiving the requirement signal. Thermojinn automatic ice storage capacity is from 18T to 100ton, which divided into container type ice storage and combined type ice storage to meet the needs of different ice storage volumes
Ice Rake System
The ice rake system is used to rake the flakes of ice falling from the ice maker for easy storage. During reverse operation, the ice can be raked out of the ice storage and sent to the ice using place with the help of the lifting mechanism.
Automatic Ice storage Parameter
|
Model |
Ice Storage Capacity (Ton) |
Type |
Length (mm) |
Width (mm) |
Height (mm) |
Weight (Ton) |
|
AIS 18 |
18 |
Containerized |
12192 |
2438 |
2591 |
12.5 |
|
AIS 23 |
23 |
Containerized |
12192 |
2438 |
2896 |
13.5 |
|
AIS 35 |
35 |
Combined |
12192 |
3550 |
3720 |
20.5 |
|
AIS 40 |
40 |
Combined |
12192 |
4150 |
3720 |
22.5 |
|
AIS 50 |
50 |
Combined |
12192 |
5195 |
3570 |
23.5 |
|
AIS 60 |
60 |
Combined |
12192 |
5195 |
3970 |
26.0 |
|
AIS 65 |
65 |
Combined |
12192 |
5195 |
4200 |
26.5 |
|
AIS 70 |
70 |
Combined |
15000 |
5195 |
4200 |
37.5 |
|
AIS 80 |
80 |
Combined |
12192 |
5195 |
4870 |
28.5 |
|
AIS 100 |
100 |
Combined |
15000 |
5195 |
4970 |
42.0 |
* Above details are base on our standard products.
* Can be Customized design, for more information, please contact us
Ice Delivery System
The ice delivery system is usually composed of a conveying screw and a weighing ice hopper. After receiving the ice feeding instruction, the ice rake system of the automatic ice storage depot reverses and delivery the ice out of the ice storage depot to the conveying screw. The conveying screw conveys the low temperature ice from the ice storage to the ice hopper. When the required weight is reached, the ice delivery system stops, and then the ice hopper door opens, the weighed ice enters the mixer to cool the concrete.
Ice Delivery Conveying Screw Parameter
|
Model |
Ice Delivery Capacity (Ton/h) |
Length (m) |
Power (kw) |
|
TJS-10 |
10 |
15 |
5.5 |
|
TJS-15 |
15 |
15 |
7.5 |
|
TJS-20 |
20 |
12 |
7.5 |
Pneumatic Ice Weighing Hopper Parameter
|
Model |
Capacity (kg) |
Length (mm) |
Width (mm) |
Height (mm) |
|
PWT200 |
200 |
800 |
720 |
1300 |
|
PWT250 |
250 |
800 |
800 |
1400 |
|
PWT300 |
300 |
800 |
800 |
1600 |
|
PWT350 |
350 |
850 |
800 |
1700 |
|
PWT400 |
400 |
900 |
800 |
1800 |
|
PWT450 |
450 |
1000 |
800 |
1800 |
|
PWT500 |
500 |
1000 |
800 |
1980 |
Thermojinn Ice Plant at Site
